Die Header Machine

Introduction to Die Header Machines

Die header machines are integral components in the production of paper goods, catering to a diverse range of industries from hospitality to manufacturing. These machines are designed for the creation of various paper products, including toilet papers, napkins, and other disposable items. The versatility of die header machines makes them suitable for businesses looking to scale operations in paper goods manufacturing.

Types and Applications

The application of die header machines spans across several units within the paper processing workflow. Units such as embossing, slitting, and folding are crucial for the final product's quality. Embossing units, for instance, can utilize different patterns, employing steel-to-steel or steel-to-rubber configurations. The adaptability of these machines allows for their use in settings ranging from small-scale operations to large paper processing industries.

Features and Technical Specifications

A die header machine can vary in size and power usage, with smaller models starting at around 1,000kgs in weight and utilizing upwards of 3kw of power. These machines are capable of producing 70 to 80 pieces per minute. Larger models, suitable for higher volume production, can weigh approximately 3,000kgs and boast capacities of around 3 tons per day. Advanced models are equipped with photoelectric technology for monitoring operations and ensuring continuity of production.

Automation and Control Systems

Modern die header machines are often fully automated, featuring sophisticated control systems like PLC panels. This automation extends to safety and maintenance features, such as automatic oil lubrication and alarm systems that activate when the machine runs out of paper or detects a fault. The integration of gear or chain driving systems provides reliable and consistent operation, essential for maintaining productivity.

Materials and Construction

The construction of die header machines involves robust materials that ensure durability and consistent performance. The choice of materials also influences the type of embossing patterns that can be achieved, with options for customization based on production needs. The pneumatic systems, often accompanied by an air compressor, underscore the machine's reliability and efficiency.

Advantages of Modern Die Header Machines

Investing in a nakashimada cold header or an asahi okuma cold header brings several advantages, including enhanced production speed, improved product quality, and reduced labor costs due to automation. These machines are designed to meet the demands of high-output paper product manufacturing, ensuring that businesses can scale up their operations effectively.