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APKT1135PDFR safety milling cutters carbide end mill CNC carbide insert inserts tools

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Brand Name: guangren
Place of Origin: Guangdong China
Advantage: High Wear Resistance,High finish
Product name: Tungsten Carbide Insert
Samples: Freight Cost
Color: silver white
Grade: K01
Material: Hard Alloy
Package: 10PCS / Plastic Box
Model Number: APKT1135PDFR-G2
Application: Copper,aluminum,Aluminum alloy
Packaging Detail: 10pcs / box, carton for outsdie packing
Selling Units: Single item
Single package size: 10X4X2 cm
Single gross weight: 0.01 KG
Package Preview: https://sc01.alicdn.com/kf/H976ee6a45aad446abd79ca63408e690dG.png_640x640.png
Huizhou Guangren Precision Tools Co., Ltd.
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APKT1135PDFR safety milling cutters carbide end mill CNC carbide insert inserts tools
1. Tungsten Carbide Inserts Item Specifics Tungsten Carbide Inserts Specification Parameter

2.Tungsten Carbide Inserts Product Photo


Material: Tungsten Carbide OEM service: customized according to drawing requirements
After-sales service provided: unused products support unconditional return and exchange services

Application:Automotive,Aerospace,Mold making,medical instruments,etc

Features: High precision, high quality material, high hardness and durability, corrosion resistance.
3.Tungsten Carbide Inserts Packing Info Insert Packing Info

4. Tungsten Carbide Inserts Parameter
CNC Tool Insert Material Introduce
1.Coated Carbide(CVD)
Applicable from low to high speed cutting and from finishing to roughin.
Stable cutting is achieved due to the superior toughness and crack resistance.
Cutting times are reduced due to good chip control from effective chipbreakers.
Achieving superior processing efficiency in the field of a wide range of steel/casting Parts processing.
GR5525 : suitable for low speed machining of steel part
GR5535 : suitable for high speed machining of steel part
GR5115 : suitable for hihg speed machining of cast iron part

2.Coated Carbide(PVD)
Good for low to high speeds and finishing to heavy roughing cutting.
Stable cutting with excellent toughness.
Smooth fine surface of PVD coated carbide provides good surface finish and high.
Achieved high reliability in the unstable processing field of stainless steel
GR930 : suitable for high speed machining of stainless steel

3.Cermet
Excellent wear resistance enables high cutting speeds
Cermet maintains good surface finished due to the low affinity to workpiece material.
Excellent wear resistance enables high cutting speeds.
GR60 : suitable for steel/cast finish processing

4.Carbide
Tough and Hard, good thermal conductivity
Suitable for cutting non-ferrous metals and non-metals
Stable cutting at low cutting speeds, including milling operations
GR10 : suitable for Cutting Aluminum Al non-ferrous processing

5.CBN
Superior wear resistance when cutting hard materials
Suitable for high speed cutting of cast iron and sintered steel
High thermal conductivity provide stable cutting
CBN-S : suitable for difficult cutting material processing
CBN-K : suitable for cast iron processing

6.PCD (Diamond Sinter)
Applicable for non-ferrous metals, non-metals turning milling and other various type of cutting .
Reduced edge build-up allows for high precision cutting.
Diversified applications for cutting of non-ferrous metals and non-metals.
Finished surface will be rainbow colored.(a mirror-like finished surface will not be obtained when single crystal diamond is used.)
PCD : Applicable to aluminum alloy processing materials

5. Tungsten Carbide Inserts Instruction
Safety Notes for Cutting Tool
1 Introduction
Has put a "caution" or a "warning" label on the package of the cutting tool products, but it is not on the tool itself.
Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used correctly.
Also, as part of your safety education,please make sure to familiarize all of your actual operators with the contents of this guideline.
2 Basis Information for Cutting Tool Materials
2-1 Technical Terms
Cutting Tool Material: Terminology for cutting tool materials,such as Cemented Carbide, Coated Carbide,Cermet,Coated Cermet,Ceramics, CBN and PCD.
Carbide Material: Cement Carbide with WC(Tungsten Carbide) as the main component.
2-2 Physical Properties
Apprearance: Depends on materials(e.g. Grey,Black,Gold,ect.)
Smell:None
Hardness:Carbide/Cermet 5~30GPaHV, Ceramic 10-40 GPaHV
CBN 20~50GPaHV,PCD 80~120 GPaHV
Sp.Gr.:Carbide 9~16, Cermet 5~9, Ceramic 2~7,CBN/PCD 3~5
2-3 Composition
Carbide, Nitride,Carbon-nitride and Oxide with W,Ti, Al, Si, Ta,B, ect. and additionally,metal such as Co, Ni, Cr,Mo are included in some cutting material.
Precaution for using cutting tool
1.General Cutting Tools
Precaution for using cutting tools
Precariousness: Direct touch to a sharp cutting edge may cause injury.
Countermeasures: When you set up tools to the machine or take tools out of the case, please wear protective gloves.
Precariousness: Misuse or inappropriate working conditions may cause tool breakage or dispersion of broken pieces.
Countermeasures:Please use safety item, such as safety glasses and protective gloves
Please use in the range of our recommended cutting condition. See our catalog or instruction manuals.
Precariousness: Excessive impact or heavy wear will increase cutting resistance and may cause tool breakage and dispersion of broken pieces.
Countermeasures: Please use safety item, such as safety glasses and protective gloves
Early exchanging tools is preferable.
Precariousness: Dispersion of heated or prolonged chips may cause injury or bur
Countermeasures: Please use safety item, such as safety glasses and protective gloves
For chips removal, please stop the machine beforehand and use safety items, such as safety glasses and protectives gloves.
Precariousness: Tools and materials reach high temperatures during cutting operation. Direct touch to the tools and materials
shortly after cutting may cause burn.
Countermeasures:Please use safety item, such as safety glasses and protective gloves
Precariousness: Sparks, generation of heat or chips in high temperature during operation may cause file.
Countermeasures: Please do not operate around Hazardous zone, in which there is some possibility of fire or explosion.
In case of using oil-coolant, please make sure there is sufficient fire-protection equipment.
Precariousness: Lack of dynamic balance during high-speed revolutions leads to vibrations which can make the tool break.
Countermeasures: Please use safety item, such as safety glasses and protective gloves
Please conduct test-operation before cutting, and confirm that there is no vibration or unusual sound.
Precariousness: Direct touch to the burs which were generated on the rough surface of the workpiece may cause injury.‘
Countermeasures: Do not touch the workpiece with bare hand.
Precariousness: If the insert or other tool parts are not installed properly, they can fall down or break which may cause injuries.
Countermeasures: Please clean up insert pockets or clamping parts before setting insert.
Please set up inserts with supplied wrench only, and confirm that the inserts or parts are clamped completely. Never use inserts or parts other than those prescribed.
Precariousness: If inserts are clamped too tightly by supplementary tools like pipe etc. inserts or body may break.
Countermeasures: Do not use aids such as pipes. Please set up using supplied wrench only.
Precariousness: When tools are used in high-speed revolution, inserts or parts may burst out of the body due to centrifugal force.When handling, please pay special handling to safety.
Countermeasures: Please use in the range of our recommended cutting condition. Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.
3.Milling Cutters and other Cutting Tools
Precariousness: Since milling cutter have sharp edged, direct contact with bare hands may cause injury
Countermeasures: Please use safety item, such as safety glasses and protective gloves
Precariousness: If a cutter lack balance, the tool can start to vibrate. The dispersion of broken piece can cause injuries.
Countermeasures: Please use in the range of our recommended cutting condition.Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.
4.Drilling
Precariousness: When drilling a through-bore, it is possible that a disc is created during the drilling procedure that can fly out of the workpiece at a high speed.
This is very dangerous since the disc has sharp edges.
Countermeasures: Please use safety items, such as safety glasses and protective gloves. Also attach a cover on a chuck part.
5.Brazed Tools
Precariousness: Dispersion of falling down of broken inserts may cause injury.
Countermeasures:Please Check that the cutting inserts are brazed firmly before use.
Please do not use brazed tools in the condition that requires high cutting temperature.
6.Others
Precariousness: If Brazing is carried out many times, the strength of carbide insert is deteriorated and can break easily during cutting
Countermeasures: Please do not use tools that have brazed several times. The quality of the tool deteriorates.
Precariousness: The tools can only be used for the appropriate application. It may damage tools and machines.
Countermeasures: Please follow our recommended usage for the tools.
6.Tungsten Carbide Inserts Application
Application Machine:
Side row cutter lathe turning machine Towel cutter lathe turning machine
Atomatic lathe turning machine
CAM type Swiss lathe machining
Turning Applicable machine

Processing mode and Finished product samples Internal Turning
External Turning
Grooving ,Cutting, Face cutting
Thread Turning
Shallow Groove Machining
Small Hole Machining
Turning Processing Mode
7.Buying Tips
1.Picture : The picture showing at our store are taken on the true products. Because of different light condition or camera problem, if the color of packing is a little different,that would be normal.,
2.Payment :
When make payment using ESCROW your money is deposited securely we accept ESCROW. Credit Cards, T/T, West Union in your account.
Money is only released to us after you confirm delivery.
If you have any problem of payment, please contact us asap.
3.Refund :
100% Money Back Guarantee on each item Please contact us within 24 hours upon your receipt of the item.A refund will be rendered in the event that the item(s) is not as described and once the item(s)has been sent back in original condition.
4.Delivery :
Standard Shipping China
Post Registered Air Mail ePacket
5.Feedback :
Your satisfaction and positive feedback is very important to us. Please leave positive feedback and 5 stars if you are satisfied with our items and service.
If you have any problems with our items or services, please feel free to contact us first before you leave negative feedback. We will solve the problems quickly and promise you 100% good products and services.
Your encouragement and support is our continuously forward momentum.
8.Machine Tools Brand Introduction
Improve THE production Efficiency by 30% Specialize In Turning, Milling, Threading and Boring machining field
Packing & Delivery
Our Advantages
Quick Response
Inquiry will be replied within 12 hours.
Experience
Guangren has over 11 years manufacturing experience on cutting tools.
Competitive Price
Best quality for best price
Short Lead Time
Being efficient: 2-3 workdays for ready stocks and 2-4 weeks for order.
Flexibility
Small orders are acceptable for quick delivery and to help you to test firstly.
OEM
Custom fabrication according to your drawings, samples or designs.
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