Fully automatic electrophoresis spray painting coating line / Powder Coating Line for auto part

$150,000.00
1-4 Sets
$140,000.00
>=5 Sets
Min. Order
1 Set
Choose your specifications
Company Information

Wuxi Longterm Machinery Technologies Co., Ltd.

CN Trading Company
Response Time
<24h
Response Rate:
91.9%
Transactions
US$ 580,000+
5 Years Paid Supplier Supplier Trade Assurance
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Quick Details

Port: Shanghai port
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 100 Set/Sets per Year
Chain: QXT200/30KG
After-sales Service Provided: Free spare parts,Field installation, commissioning and training,Field maintenance and repair service,Video technical support,Online support
Dimension(L*W*H): Customized
Control: PLC + touch screen
Power(W): 60HZ
Key Selling Points: Automatic
Voltage: 380V
Local Service Location: Viet Nam,India,Kenya,Bangladesh
Install: Oversea service
Condition: New
Place of Origin: Jiangsu China
Warranty: 1 YEAR
Machine Type: Autoamtic
Showroom Location: Viet Nam,Pakistan,India,Mexico,Russia,Kenya,Bangladesh,Nigeria
Booth material: 0.8mm color plate
Certification: ISO
Weight: Customized
Lead time: 3 months
Brand Name: WLT
Substrate: Steel
Type: Coating Production Line
Heat exchange system: plate type heat exchanger
Applicable Industries: ATUO PART
Product name: Automatic electrophoresis spray painting coating line for auto part
Fuel: LPG, LNG, Electricity
After Warranty Service: Video technical support,Online support,Spare parts,Field maintenance and repair service
Coating: Powder Coating
Coating Technology: Electrophoresis spray painting
Application: auto part
Packaging Detail: Seaworthy package for long distance transportation
Package Preview: https://sc02.alicdn.com/kf/H9bbec5a7b388499ba86243aa66346431M.jpg_640x640.jpg,https://sc02.alicdn.com/kf/H25e09b4186344b77a02c725f3d13c22aq.jpg_640x640.jpg
Product Description
Fully automatic electrophoresis spray painting coating line for auto part
Chain system
Adopt QXT200/30KG, double tension and drive, frequency converter control. Equips with C type hanger and oil connection plate.
  • Pre-treatment system

Pre-treatment adopts suitable silane environmental protection processre-treatment adopts suitable silane environmental protection process
Curing oven
Curing oven adopts full bridge type to save the energy. Internal curing oven adopts 0.8mm galvanized steel plate, external curing oven adopts 0.8mm color plate.
Detailed Images
The whole line includess pre-treatment, electrophoresis, curing oven, chain system, electrical control system etc.
Complete production line process and parameter
Item
Name
Time (min)
Temp (°C)
Method
1
Loading
Manual
2
Pure water clean 1
1
Room temp
Spray
3
Pure water direct injection
Room temp
Spray
4
Silane
1.5
Room temp
Spray
5
Pure water clean 2
1
Room temp
Spray
6
Pure water clean 3
0.75
Room temp
Spray
7
Pure water direct injection
Room temp
Spray
8
Drip
2.5
Room temp
9
Electrophoresis
3
28-32
Sink
10
UF notch spray
Room temp
Spray
11
UF1 spray
0.75
Room temp
Notch spray
12
UF2 spray
0.75
Room temp
Spray
13
UF direct injection
Room temp
Spray
14
Pure water clean 4
0.75
Room temp
Spray
15
Pure water direct injection
Room temp
Spray
16
Drip
10
Room temp
17
Electrophoresis curing
25-26
160-170
Hot air recycle
18
Cooling
18
Nature
19
Unloading
Manual
Detailed specification
1 This equipment consists of pre-treatment, electrophoresis, curing drying tunnel, catenary system, electrical control system, etc. 2. Pre-processing and post-processing.   Pre-treatment adopts environmentally friendly process suitable for silane. The pre-treatment adopts a full-spray process, which can effectively form a film. The shed and the liquid storage tank are all made of stainless steel; the spray side plate is a double-layer plate. To ensure no leakage, insulation cotton is added between the two layers of the heating section, and the outer plate is a plug-in type. This structure has the functions of beautiful appearance, noise reduction and saving.       The spraying pipeline adopts main stainless steel pipe and branch pipe PP pipe, and the quick connection is connected with the main pipe, and no live joint is used, which can be easily disassembled and maintained;       The side wall of the spray storage tank is made of double-layer stainless steel, and it is covered with rock wool board for thermal insulation. The cover structure of the spray heating tank mouth adopts a water seal mechanism to prevent steam from overflowing from the tank cover.     The top of the spraying shed body in the heating section adopts an air extraction mechanism, equipped with an exhaust pipe and an exhaust fan, and the remaining sections are sealed with a brush bar, which solves the phenomenon of steam overflow.     For the convenience of maintenance, A3 overall maintenance platform is provided.     The water washing tank adopts a countercurrent complementary method to save water resources; pure water equipment is equipped with a concentrated liquid water tank and a water pump, pumped to water washing 1, to fully utilize water resources.    The spray pump uses a submerged pump.    All connection lines are easy to remove and maintain. 3..Electrophoresis     Electrophoresis is equipped with electrophoretic auxiliary equipment: rectifier power and conductive devices, ultrafiltration system, anode system, main circulation system, and transfer tank system.   3.1 Rectified power supply and conductive device The rectified power supply uses a single voltage. The conductive device adopts double-ear double-contact + steel bar, which is charged into the groove. A conductive hanger is arranged in the primary hanger, and a conductive copper bar is arranged in the electrophoresis tank. 3.2 Ultrafiltration system It adopts roll-type ultrafiltration membrane and is imported. In order to save the power of the main circulating water pump, the ultrafiltration water pump participates in the circulation and is controlled separately. And equipped with filters. 3.3 Heat exchange system Plate heat exchanger is used for heat exchange. Equipped with chiller and heating function. 3.4 Transfer tank system. In order to facilitate the electrophoresis cleaning, an electrophoresis transfer tank is provided, and a stirring system is arranged in the tank. The transfer (electrophoretic stirring) and ultrafiltration pumps are Shanghai Ruichi double shaft sealed water pumps. 3.5 anode system The anode uses a tubular anode system. Equipped with a total flow meter and ammeter. 3.6 Hydrating In electrophoresis post-processing, countercurrent complementary method is adopted. 4. Introduction of conveying method The catenary is QXT200 / 30KG. It adopts double driving and double tensioning, and adopts inverter control. Equipped with C-type hanger and oil receiving plate, reducing the pollution to the workpiece and suitable for the production of product technology. 5.Introduction to the curing tunnel The drying tunnel is set on the overall platform, and below is the fire passage and auxiliary equipment for electrophoresis The side panel of the drying tunnel adopts a male-female plug-in structure. Use full bridge. save energy. The inner plate of the drying tunnel adopts δ0.8 galvanized steel plate. Outer plate uses δ0.8 color steel plate      Drying tunnel natural gas indirect heat exchange heating. Exhaust duct and air curtain in drying tunnel The heating chamber is provided with an inspection door, and it is the cold air inlet for cooling. A vent is provided at the top of the drying tunnel. 6.Introduction of electronic control system The electronic control system adopts the principle of centralized control and decentralized setting; PLC + touch screen operation; All relevant parts are provided with interlocks; The liquid storage tank is provided with a liquid level gauge, and the low liquid level is interlocked with the pump and alarmed.
Packing&Shipping
After Sales Service
Onsite installation & Commission
We will provide the on-site installation and commission service as long as the machine arrives buyers' factory.
Company Introduction
Wuxi Longterm Machinery Technologies Co.,Ltd has worked in coating industry for over 20 years and sell to domestic and international famous enterprises:Cheetah car etc., JinGu\Jinfei car parts, Yueling car parts,Electrolux, Siemens, Philip , Atlas, WAM and domestic long march Launch Vehicle, Haier, Hisense,and exported to Russia, Vietnam, India, Syria , Pakistan, Mexico and more than 20 countries, while is the coating supplier for China Business Aircraft Group in 2009. 
Enterprise Certificate & Patent
Wuxi Longterm coating is national hi-tech company, and has been awarded several honorary title by national and provincial government
Customer visiting
With good reputation and progressive technology, we cooperate with many clients from all over the world
FAQ
A. Workpiece size/specification,weight and process requirements(Powder coating or painting? ) 

B. Plant foundatation drawing,including plant height(the height between factory beam to the ground) and loading&unloading position 

C. Heating energy:Electric,LPG or LNG? 

D. The environmental requirements of your local government

E. Voltage

F. Daily and annual capacity