$140,000.00
Min. Order : 1 Set
$9,600.00
≥2 Sets

Polyester fiber quilt wadding making machine cotton wadding machine for making wadding AV-790

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Quick Details

Port: Shenzhen, China
Payment Terms: T/T
Supply Ability: 10 Set/Sets per Month
After-sales Service Provided: Video technical support,Online support,Field maintenance and repair service
Warranty of core components: 1 Year
Key Selling Points: Automatic
Model No.: AV-790
Coarse opening roller diameter: D=423mm
Local Service Location: None
Diameter & rotation rate of roller: D=350mm / 240r/min
Machinery Test Report: Provided
Condition: New
The width of card clothing: 1000mm
Place of Origin: Guangdong China
Warranty: 1 Year
Showroom Location: None
Dimension: 25000*14000*2700MM
Automatic Grade: Automatic
Brand Name: MAPS
Feeding roller diameter: D=415mm
Video outgoing-inspection: Provided
Core Components: other
Applicable Industries: Home textiles
Marketing Type: New Product 2020
Product name: Cotton wadding machine
Needle layer working line speed: V=4.8m/min
After Warranty Service: Video technical support,Field maintenance and repair service
Power: About 100KW
The diameter of stripping roller: D=350mm
Packaging Detail: EPE & stretch film, or wooden case if required. Cotton wadding machine
Package Preview: https://sc04.alicdn.com/kf/Hb7abbb4ec65640e29a4105c698e297ed3.jpg_640x640.jpg,https://sc04.alicdn.com/kf/H3307192a83e94666a44408e7a7aab8c32.jpg_640x640.jpg
Huizhou Maps Industry Co., Ltd.
Gold Supplier
CN
Manufacturer
≤5h
Response Time
100.0%
On-time delivery rate
US$ 8,000+
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Transactions
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Product Description
This machine is mainly used for thermal bonding wadding production line!!!
Process flow: Electronic Weighing bale opener machine→Double opening machine→feeder machine→carding machine→lapping machine→Hot melting drying oven→winding machine
Production line layout of equipment:
Size Information
1
Electronic bale opener
1 set
2
Double-roller pre-opener
1 set
3
Feeding machine
1 set
4
Double doff carding machine
1 set
5
Lapping machine 2800MM
1 set
6
Hot melting drying oven(8m, single level)
1 set
7
Cooling machine
1 set
8
Winding machine
1 set
10. PRESS MACHINE CONVEY
Special instruction: This nonwoven machine production line can product bedding (quilt, comforter), cushion, mattress, sofa cushion material, quilt material, etc.
Advantage:
(1) For the Carding machine, its working roller and Transferring roller is equipped 4 bearings for each roll, we are the first one in China for this technology. Meantime, the weight of carding machine is up to 10T, 20% to 30% higher than other machine in the same industry. This made our machine stable and noiseless, and also the machine output is increased largely.
(2) Drying oven, it is introduced German technology: frequency conversion control, closed and insulated combustion chamber, heated air circulation and convention, the energy-saving effect is second to none.
1. Electronic Weighing bale opener machine (1000MM)
Bale opener function: Bale opener is suitable for proportioning and transmitting for the material, which proportion several different material as process requirements by several bale openers and also supply coarse opening machine . Usage for next process after full opened and mixed by coarse opening machine.
Length * Width * Height
4070mm*1400mm*2700mm
Evener roller
0.75 kw(1hp) Power
Stripping roller
0.75 kw(1hp) Power
Needle layer
0.75 kw(1hp) Power
Feeding
0.75 kw(1hp) Power
Diameter and rotation rate of roller
D=350mm / 240r/min
The diameter of stripping roller
D=350mm
Needle layer working line speed
V=4.8m/min
The width of card clothing
1000mm
2. Double process Opening machine 1300mm
Function :
Opening machine mainly loose fiber, cotton, textile and other materials, loose the tangle of large fibers to be chip by
tearing, and at the same time accompanied by blending and cleaning during loosing.
Structure characteristic:
1. Set the blade opening roller and card clothing opening roller (or needle plate roller) into a machine. It has equal function as well as the opener does opening twice ,having solved the limitation of opening incompletely by opener.
2. Metallic block and relevant foreign matter being separated by alnico hard magwebic alloys.
3. Feeding by PVC screen and feeding roller; opening roller use hard alloy needle plate.
4. Feed roller shaft head on both ends with against the round structure: use inner insert, avoid the shaft head touching.
5. Work savings, single inhalation fan to transport cotton and unknotted during opening.
6. Fan adopt precision aluminum blade, smooth and no burring. Main specification:
Main specification:

Total power
feeding shield(motor)
1.5kw
Opening roller machine(motor)
4kw
Feeding roller diameter
D=415mm
Coarse opening roller diameter
D=423mm
The width of card clothing
1000mm
Productivity
150-200KG
3. Feeder machine 1800MM
Feeding machine function:
Further loose and mix the opening fiber, and processing into uniform sheet cotton to provide next process for using according to comparison and quantitative. Structure characteristic of feeding machine: Feeding machine is comprised of cotton storage warehouse, brad inclined curtain, stripping roller, uniform cotton roller, flat screen, vibration plate, drive mechanism. According to the requirement of the product quality which can be used to preliminary open raw materials, also be used to feed cotton as quantitative combination with opening machine, middle is transmitted by the fan.
Main specification:
Diameter and rotation rate of roller D=350mm / 240r/min
Power:0.75kw(1hp)
Size
2300mm×(To cooperate with the size of carding apparatus)× 2700mm


power
Evener roller
0.75 kw(1hp)
Stripping roller
0.75 kw(1hp)
Needle layer
0.75 kw(1hp)
Diameter and rotation rate of roller
D=350mm / 240r/min
The diameter of stripping roller
D=350mm
Needle layer working line speed
V=4.8m/min
4. Single cylinder double doffer carding apparatus(2000mm)
Function:
The carding is the spinning machine which comb the roughing spinning material to be cell fiber status, form reticular fiber lamina and then assemble to be ribbon.
Technical characteristic of high-speed carding machine:
(1) Fitting to carding lapping of wool , Dacron, polypropylene fiber(7d-15d) and etc.
(2) The roller material is special and carding speed highly. Feeder and doffer in velocity modulation system with variable frequency are equipped with metal detection device.
(3) Our company improve the traditional carding apparatus, which the working roller with pieces of bearing improve the stability of roller and change the disadvantages which unstable, big noisy and leaving cotton web stacked not smoothly.
(4) After a long time to use, the performance
of the carding machine was enhanced after improved, which working stability, nearly no noisy and cotton web smooth.
(5) Compared with single doffer carding apparatus, the double ones increase the productivity and save energy.
Basic parameter:


Total power
Cylinder/doffer electrical machine(motor)
18.5kw(26hp) /2.2kw(2hp)
Feeding electrical machine(motor)
1.5kw(2hp)
Clutter roller electrical machine(motor)
1.5kw(2hp)
Cylinder diameter/working line speed
D=1230mm / 1100m/min
Upper diameter doffer/working line speed
D=495mm / Frequency control
Lower doffer diameter/working line speed
D=495mm / Frequency control
Feeding roller diameter/working line speed
D=63mm/ Frequency control
Working roller diameter/working line speed
D=168mm / Frequency control
Carding roller diameter/working line speed
D=88mm / Frequency control
Licker-in roller diameter/working line speed
D=320mm / V=345m/min
Width for working clothing
80"
5. Lapping machine
Introduction: The fiber by carding machine is light and narrower which can’t satisfy the products demands, so it often need to be lapped by lapping machine. Lapping refers to lay multilayer single net together by machinery, form a relatively uniform thickness web for the next working procedure. Lapping is folding and laying, it mainly to further to mixture, uniform, broaden and thicken fiber web and satisfy the demands of next procedure. Application characteristics: 1. Using the frequency conversion pendulum rod device, mechanical action accurate, smooth transmission; 2. Vibrating roller adopts steel ball guiding screw structure, conveying without noise and gap less beating; 3. Transmitting leather curtain use imported anti-static to assure  cotton web not wrinkle and not stained web; 4. Part leather screen adopt gear screw structure, convenient to adjust the gap between two screen; 5. Bottom screen noil use electrical machine to convey,adjust noil gap conveniently; 6. The whole structure is totally enclosed type to avoid leaking technology.



Total power
Upper shield transmitting leather screen(motor)
0.75kw(1hp) frequency control
Vibrating roller transmission (motor)
0.75kw(1hp) frequency control
Ranking screen(motor)
1.5kw(2hp) frequency control
Bottom shield transmission(motor)
1.5kw(2hp) frequency control
Bottom shield regulator(motor)
1.5kw(2hp)
Lapping wire speed
Vmax=35m/min
Width for output screen
4000MM
6. Hot melting drying oven 8000MM by gas/electric
Drying oven: Air circulation drying oven(  hot air oven , hard cotton oven,hard cotton gripping type oven, etc.) air circulation system adopts fan supply air by cycling way wind circulation uniform and efficiency. Wind source via the circulating fan (using non-contact switch) drives the wind wheel through the heater to send the heat air out, and then reach the oven inner by air flue, absorb the used the air into air flue become the wind source for cycling and heating use. To ensure indoor temperature uniformity. When temperature oscillation occurs caused by open closed action , supply air circulation system rapidly restore operation state, until set temperature is reached.

Power
Hot fan motor
4kw*2 (10hp) (frequency control)
The drive motor
2.2kw*2 (frequency control)
Working line speed
Vmax=20m/min
Goods width
4000mm
7. Cooling setting machine
Power
1.5kw
Lift way
Automatic
Setting way
Cool wind
Cool power
5.5kw
Working line speed
Frequency control
Goods width
4000mm
Basic parameter:
Power
17kw
Longitudinal cutting way
Automatic 
Crosscutting manner
Fly knife cutting
Count
LCD automatic display
Working line speed
Frequency control
Goods width
4000mm
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.
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3. The materials can be put into the machine directly.
Company Introduction
Customer Photos
Certifications
FAQ
1. Why do we choose the JVM power supply?
A: We promise: all our products are power regulated. Output voltage and current are
The true one.all quality is good and the price is competitive. We guarantee your timely delivery
Maintain 80% standard product inventory and best after-sales service. All done 100%

2. Q: Where is your company and factory located? How can I visit there?
A: Our factory located in Bldg. 5, Runchang Ind. Zone, Hongtian Village, Xinwei Town, Huiyang Dist. Huizhou, Guangdong. All our
clients, from home or abroad, are warmly welcome to visit us!

3. Q: How does your company and factory do regarding quality control?
A: In order to ensure high quality, we comply with IS09001 standards strictly and most of our products are CE approved. All
products have One year warranty and we'll be totally responsible.

4. Q: What is your MOQ?
A: Any quantity is acceptable for your order. And the price is negotiable for large quantity.

5. Q: When will you make the delivery?
A: We can make the delivery within 15-25 working days according to the quantity of your order. Some hot sale items have stock, can
delivery within one week.

6. Q: What payment ways do you accept?
A: T/T, Western union, L/C.