|Payment Terms:||L/C,D/A,D/P,T/T,Western Union,MoneyGram|
|Supply Ability:||1000 Bag/Bags per Day|
|Description:||Custom Steel Hot Forging Parts|
|Place of Origin:||China|
|Keyword:||Steel Forging Construction Machine Parts|
|Process:||Forging+Machining(if Need)+surface Treatment|
|Surface treatment:||Anodized, brushing, broaching, polishing etc.|
|Packaging Detail:||Standard export packing or according to customers' specific requests.|
Custom Copper Hot Forging Parts for Press Fitting with Elbow
|Copper Hot Forging Parts|
|Quality Assurance||ISO9001:2015 Certified|
|Machining Equipment||Machining Center / CNC Lathes / Grinding Machines / Milling Machines / Lathes / Stamping Machines/ Full Automatic Lathe /etc.|
|5052 /6061/ 6063 / 2017 / 7075 / etc.|
|3600/ 3602 / 2604 / H59 / H62 / etc.|
|Stainless Steel Alloy:|
|303 / 304 / 316 / 412 / etc.|
|Carbon Steel / Die Steel / etc.|
|Other Special Materials:|
|Lucite / Nylon / Bakelite / etc.|
|We handle many other type of materials. Please contact us if your required material is not listed above.|
|Surface Treatment||Blacking,polishing,anodize,chrome plating,zinc plating,nickel plating,tinting|
|File Formats||Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF etc.|
What is Hot Forging?
Hot forging is a metalworking process in which metals are plastically deformed above their recrystallization temperature, which allows the material to retain its deformed shape as it cools. Hot forging is accomplished using hydraulic or pneumatic hammers, presses, and other similar machinery that are used to compress the heated metal into its desired part shape. This is most often achieved using a custom die. The dies used in hot forging are custom-made to match the customer’s part designs. Because hot metal is more pliable, this process allows for more intricate shapes than cold forging, making a vast array of part geometries possible.
Hot Forging Parts Advantages & Benefits
The hot forging process produces the most various shapes compared to other forging processes, and as the dies are not very expensive to produce, it is very well adapted to small batches and shapely components.
- Good ductility
- High formability ratios
- Excellent surface quality
- Possibility to manufacture customized parts
- Decreased yield strength and thus less energy required
- Increased diffusion and thus reduced chemical in homogeneity
Hot Forging Parts Applications
1. Hot Forgings for Automotive Application
A number of typical automotive forgings are listed below.
1. Driving gear: all types of pinions, synchronizer rings, CVT
2. Brake system: Brake plates, brakes carriers, brake cylinders, brake handles
3. Powertrain: Flange yokes and peg carriers, wheel hubs, driving shafts, universal joints, joint discs
4. Undercarriage: wheel carriers, axle journal, pivot bearings, axle stub, ball stubs, steering levers, steering levers, front axle beams, wishbones
5. Engine parts: piston, connecting rods, cams, camshafts, crankshafts, valves, distributor housings, balance shafts
2. Hot Forgings for Aerospace Application
Steel forgings we produce for aerospace and aviation applications include:
1. Bearing cages
2. Cargo Systems
3. Interior components
4. Hydraulic fluid system components
5. Landing and braking components
6. Flight critical and safety components
7. Exterior and interior sensors, motion control and actuation systems
3. Additional Application Fields
Hot forging is not limited for automotive and aerospace applications. Furthermore, there are also some other important application fields in which hot forgings can show their strengths:
The Differences Between Hot Forging and Casting
Hot forging is a manufacturing process where metal is shaped by plastic deformation under great pressure into high strength parts.
The casting process consists of pouring or injecting molten metal into a mold containing a cavity with the desired shape of the casting.
We use castings for a wide range of wearparts and components that are too large, complicated, intricate or otherwise unsuitable for the forging process. We can forge parts up to 50kgs but the sheer energy required to forge larger items make casting a much more viable alternative. Hot forged steel is generally stronger and more reliable than castings and plate steel due to the fact that the grain flows of the steel are altered, conforming to the shape of the parts.
Zehan is committed to providing customized machining services for brass, copper, steel, aluminum, stainless steel, plastic, nylon, POM and other materials over 20 years. We can also provide more accurate OEM and ODM service according to customer's design requirement. At present, Zehan has served more than 70 internationally influential customers represented by the HUNTER Engineering Company in the United States, and won the only China Quality Supplier Award of Hunter Engineering Company without complaint on quality and delivery among 300+ global suppliers for 3 consecutive years. Our market covers the United States, France, Belgium, Germany, Poland, the United Arab Emirates, Korea and other 26 countries. We have a complete production and supply service system for 3D printing prototype, CNC Machining, CNC turning, CNC milling, hot forging, sheet metal stamping, precision casting, welding and surface treatments for finished parts.
Zehan is the professional steel hot forging company. All our hot forgings are mainly exported to USA, UK, Australia, Canada, South Africa, ect. Contact us if you have any hot forging project.
1.ZH can design the drawings for me?
Sorry, we can't provide the design service. Please send your 2D,3D,PDF or CAD drawings to us, we will provide the manufacturing design review after receiving your order.
2.How can I know that my design will be secret?
We will sign and comply with any non-disclosure or confidentiality agreement. And we had the strict policy in our factory, anyone can't take the photos for customer's products without permit.
3.How does ZH compare to the price of other suppliers?
Though the compare is difficult directly, but ZH compare with China supplier, we don't compare the price, but provide the higher-level quality, rapid response, on time delivery and standard service.
4.What tolerances can ZH achieve?
There is not a set of tolerances fit all of the process and materials. In different situations, the final to tolerances of parts will be depend on the many factor, including but not limited to part dimensions, design geometry, quantity, type and size materials
surface treatment and manufacturing process. ZH have a whole set of part inspection standards, all of the fabrication and technical specifications need clear define in the part inspection standards.
5.How does ZH ensure the quality of my parts?
Once your order is confirmed, we will execute the whole fabricate design (DFM) review, so that our engineers think that maybe affect any quality problems of your parts. And we will use a set of test equipment to check and confirm the all materials.
Also, we promise 100 percent inspection before shipping.
We are able to real-time sharing the inspection data with you, so we also can work together to solve any quality problems that you may encounter during the production process.
6.What type of surface treatment does ZH provide?
We provide all kinds of surface treatment service, like zinc plating, anodizing, chrome plating, nickel plating, blacking oxide coating, electrophoretic paint, powder coating etc..
7.What if I am not completely satisfied with the parts I received?
According to the customer's drawings, materials and technics, we produce the parts with strict inspection to meet customers’ requests, so our company does not take any responsibility. But if the problem is caused by our processing negligence, we will 100% take responsibility and negotiate settlement program with you.
8.How do I pay for ZH?
ZH accept the payment method as following:
1.T/T wire transfer
2.ZH also can accept the western union
3.ZH can send the PayPal invoice to you and you can using the PayPal account or credit card to payment