|Place of Origin:||Jiangsu China|
|Shaping Mode:||Plastic Injection Mould|
|Product Name:||Sprue Bushing Conformal Cooling|
|Application:||Household Product Mold|
|Function:||Improve Product Quality|
|Selling Units:||Single item|
|Single package size:||50X50X38 cm|
|Single gross weight:||53 KG|
|Package Type:||Wooden Case|
Function and Characteristic
1.Conformal cooling apply in the plastic injection molding/ die casting molding with diffusion bonding technology, its different from 3d metal printing, but same result.
2.Diffusion bonding is a solid-state welding technique capable of joining the similar and dissimilar materials by applying the temperature and pressure to the interface. During the process, base materials are kept in none-oxygen environment and heated to the temperature70%-80% of thermodynamic melting point.
3.Reduce mold cycle and cooling time, improve production efficiency.
4.Polish mirror can achieve A1/A0 grade.
5.After bonding, the whole hardness can achieve base material parameters.
1.Plastic injection molding.
2.Die casting molding
3.Main position: core, cavity,inserts, slide, lifter, hot runner system, hot sprue etc.
4.Material:all kinds of mold steel--s136, skd61,m333,p20, p20h, h13, 1.2344 etc.
|product name||Plastic injection molding|
|Plastic part material||PC. ABS, PA,TPE etc.|
|Raw material||SKD61, S136, H13, 1.2344ESR, M333 etc.|
Simple manufacture processing
Firstly, manufacture cooling channel through cnc machining
Secondly: bonding them with diffusion bonding machine( its face to face, not only one side ).
Thirdly: After bonding, we will have heat treatment
Lastly: Fine machining, its optional for customers, different customers has different request, we usually can make more material of every sides, if you have CNC machine, you can machining it with yourself.
Sprue bushing conformal cooling design
Then bonding them in diffusion bonding machine
After bonding, we will have heat treatment, as below, its our delivery state, no fine machining.
Marked 1: Analysis and design cooling channel.
Marked 2: Cooling channel has been manufactured after bonding.
Marked 3: Simulate the final product after manufacturing shape with cnc machine.
Marked 4: Final product---it has heat treatment, but no fine-machining.
Final products--plastic products, those products all use our conformal cooling, reduce mold cycle time, and improve production efficiency.