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Automatic sachet pure water production line/sachet spring water filling machine

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Quick Details

Condition: New
Usage: Beverage Packaging
Keywords: Drinking Water Production Plant
Warranty: 1 YEAR,12 Months
Place of Origin: Jiangsu China
Packaging Type: bottles,water bottling equipment prices
After-sales Service Provided: Online support,Video technical support,Free spare parts,Field installation, commissioning and training,Field maintenance and repair service,Overseas service center available
Dimension(L*W*H): 3500x 2500x 2650mm
Material: SUS304/316
Certification: CE ISO
Weight: 2500kg
Automatic Grade: Automatic
Brand Name: Golden Machinery
Function: Bottle Washing Filling Capping
Type: FILLING MACHINE
Driven Type: Electric
Applicable Industries: Manufacturing Plant,Food & Beverage Factory
Processing Types: Washing Filling Capping
Product name: Water Bottling Equipment Prices
Voltage: 380V
Bottle type: PET Plastic Bottle
Packaging Material: plastic,glass,water bottling equipment prices
Production capacity: 20000-36000BPH
Application: BEVERAGE,water bottling equipment prices
Selling Units: Single item
Single package size: 2400X1500X1200 cm
Single gross weight: 2000.0 KG
Zhangjiagang Golden Machinery Co., Ltd.
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Manufacturer, Trading Company
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Response Rate
100.0%
On-time delivery rate
US$ 700+
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Automatic sachet pure water production line/sachet spring water filling machine

 

 

 

This series of mineral Water Filling Machine are applied to the production of pure water, mineral water, it integrates bottle washing, filling and capping into one body of this machine. It is very convenient to change bottle size by means of advanced bottle conveying technology--bottleneck clamping & bottle suspending technology. 

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Main Feature:

  1. This machine has a compact structure, perfect control system, easy to operate and highly automated.
  2. The parts contact with product is made of quality SUS, anti-corrosive, and easy to clean.
  3. By adopting high speed filling valve, the liquid level is precise and no waste. That guarantees the demand of filling technology.
  4. The capping head adopts constant torque magnetic device to guarantee capping quality and impact cap.
  5. This machine has a high efficient cap arranging system, perfect cap feeding and protection device.
  6. Equipped with perfect clean management system to ensure the bottle clean.
  7. Only by changing the star-wheel, can realize to fill the changed bottle shape.
  8. The machine adopts perfect overload protective device can ensure the operator and machine safe.
  9. This machine adopts adjustable frequency converter.
  10. The main electric components, frequency, photoelectric switch, proximity switch, electric control valves all adopt imported components, which can ensure the quality performance.
  11. The control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc.
  12. The electric components and pneumatic components are all introduced from world famous brand products.

 Juice FillingShrink Packing

Origin of Main Parts

 

Item

Part Name

Brand name

1

Frequency converters

MITSUBISHI

2

PLC

MITSUBISHI

3

Touch screen

MITSUBISHI

4

Electricity panel

Well organized

5

Photoelectricity Control parts

OMRON

6

Pump

CHINA

 

  Main Technical parameters

 

 

Model
CGF16126
CGF18186
CGF24248
CGF32328
CGF404010
CGF505012
CGF606015

Heads
of washing
,filling ,
sealing

16-12-6
18-18-6
24-24-8
32-32-8
40-40-10
50-50-12
60-60-15

Production
capacity
(bottle/hour)

2000-4000
5000-7000
8000-12000
12000-15000
16000-20000
20000-24000
25000-30000

Suitable bottle diameter(mm)

φ=50-100 H=170 330-1500ml

Spraying pressure

2~3

Motor power

Main
motor
1.5kw

Main motor
2.2kw
Main motor
3kw
Main motor
4kw
Main motor
7.5kw
Main motor
9.5kw
Main motor
12kw

Power of
outer
vacuum
pump

0.75
1.1
1.5
2.2
2.2
3
4

overall dimension
(LxWxH)

2100x
1400x
2500

2460x
1720x
2650

3100x
2100x
2650
3500x
2500x
2650
4600x
1800x
2650

5200x
4500x
3400

6500x
4500x
3400

Weight

2500
3500
4200
5500
6800
7600
9800

 

 

Washing Parts

Washing part

 

         1.      Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.

        2.      The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE. 

         3.    The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.

       4.      The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.

       5.      Bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.

       6.      Rinsing time can be guaranteed for 4 seconds.

       7.      By adjusting the height of the rotary parts to adapt for different bottle height

       8.      The motivation is derived from the driven system in the framework passed by gear.

       9.      The supplying of rinsing water is controlled by solenoid valve.

The transition poking wheel

The hold bottleneck poking wheel is made of high-quality stainless steel. We can meet the demand of adapt different bottle height by changing the bottle change parts; when the change of bottle is not big, do not need adjust. 

 

Washing Parts.jpg

Filling System

Filling System

1)    Adopted Germany igus anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.

2)    The rotate plate is made of SUS AISI304, large flat toothed bearing.

3)    The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 316L stainless steel.

4)    The filling system has a CIP circulation system to wash the pipeline and fake-cup used for cleaning filling valve. This system can clean the juice pipe, liquid tank and filling valve etc. effectively.

5)    This filling system has an automatic temperature control system.

6)    The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.

7)    The juice supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.

8)    Sliding bearing is adopted Germany igus anti-corrosion non-maintaining bearing, that can reduce the pollution of filling to the environment. Rolling bearing made of stainless steel, the sealing ring is made of EPDM material, plastics is made of UMPE.

9)    The motivation of the filler is derived from the driven system in the framework and passed by gear.

1409036853990_hz-fileserver-upload-08_5498587

 

Capping System

Capping System

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.

Characteristic of the screwing capper as follows:

1)    Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electromechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationarity), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine focused on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.

2)    The screwing capping head is dual-purpose design; it is suitable for flat cap.

3)    The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.

4)    A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.

5)    A bottle inlet detect switch is settled on the screwing capper.

6)    There are aseptic nozzles between the transition poking wheel and filling parts to rinse the product rested in the bottleneck screw parts.

7)    There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

8)    By adjusting the height of the rotary parts to adapt for different bottle height.

9)    The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.

10)The main parts of the screwing capper are processed by the digital-control processing center

Bottle outlet star-wheel

The poking bottle is poking body star wheel.

 

 

  filler and seamer.jpg

Technology inovation

1)     Use stretching structure of special stainless steel deck plate, with O-ring sealing, to decrease the oil leakage of all bearing base, supporting bearing, and other leakage place to zero. It avoids the canker of bearing when disinfection liquid filter.

2)     The special turning over clamp block the bottle neck to avoid the screw pollution for the traditional rubber clamp. The clamp is stainless steel, sanity and durable.

3)     Use lifting structure for nozzle of bottle washing system. the nozzle is inserted into inside of bottle to wash in order to assure the washing efficiency. At the same time, it is decrease the consumption of aseptic water to suit the big bottle producing.

4)     Specially use automatic washing cup of filling valve and popup and reset drive structure of washing cup. CIP system is controlled by PLC.

5)     Use disinfection spraying system to sterilize the clamp, thumbwheel, filling valve, capper etc. timing.

 

IMG_20160917_102807

Technology service

1)    Installation and adjustment

  • Ø  After the equipments are arrived at the customer’s site, the customers is responsible for unpacking and arranging the equipment according to the placement drawing; and do under our install-adjust technicians’ guidance.
  • Ø  According to requirement of water, electricity, air and steam consumption and the demands of quality level and pipeline, the User should connect the wire, cable and pipe of water, air and steam to the special position ordered in the installation area of production line ahead of time. Other relevant matching equipment and project should be finished before we adjust our equipment.
  • Ø  We’ll bring a suit of portable installation and adjustment tools ourselves during the period of installing and adjusting, the other instruments we need should be furnished by the customer for free including oxygen, acetylene angry, argon, etc. needed in the installation and adjustment site.
  • Ø  The customer should dispatch the capable person to accept training in the installing site. 

2)    Training

We are responsible for offering the technical training to user. The training content includes the structure and maintenance of the equipments, control and operation of the equipments. The training lessons are finished in the process of installation and adjustment. Through training, users' technical staff can grasp and the skill of operation and maintenance proficiently, and deal with the general troubles in time.

3)    Quality assurance

We guarantee the goods offered are brand-new, unused, with latest design and suitable material made, and we guarantee the specification of the equipments is consonance with the contract.

We are responsible for the fault and damage of the production line caused by our design, technology, manufacture, installation, adjustment and material defect etc that all belong to our responsibility.

4)    Maintenance

Offer 12 months maintenance period to the problem that caused by our design, manufacture and the material quality, and offer the relevant parts and effective service for free for above reason. We will offer a widely and favorable technical support, after service all the time after guarantee period.