Automatic Juice Hot Filling Machine | Production Line

$15,000.00 - $50,000.00
Min. Order
1 Set
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Company Information

Zhangjiagang Technology Star Machinery Co., Ltd.

CN Manufacturer
Response Time
<24h
Response Rate:
95.5%
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Quick Details

Port: Shanghai
Payment Terms: L/C,T/T
Supply Ability: 10 Set/Sets per Quarter
Type: Filling Machine
Applicable Industries: Food &amp; Beverage Factory
Condition: New
Application: Beverage,Food
Packaging Type: Bottles
Packaging Material: Wood
Automatic Grade: Automatic
Driven Type: Electric
Voltage: 220V/380V415V450V
Place of Origin: Jiangsu China
Brand Name: Technology Star
Dimension(L*W*H): 2500 x 1800 x 2250 mm
Weight: 3500
Certification: CE ISO
After-sales Service Provided: Online support,Video technical support,Field installation, commissioning and training,Field maintenance and repair service
Warranty: 2 Years
After-sales Service Provided: Engineers available to service machinery overseas
Name: Automatic Juice Hot Filling Machine | Production Line
Output Capacity: 2000-25000Bottles/Hr at 500ml volume
Applicable Bottle Diameter: 50 mm ~90 mm
Applicable Bottle Height: 150 mm - 310 mm
Applicable Screw Cap Diameter: 25 mm ~35 mm
Applicable Screw Cap Height: 15 mm - 25 mm Screw Cap
Supply Voltage: 220/380V 50/60HZ 3PH
Main Motor: 1.5-3KW
Packaging Detail: PE film inside, wooden case packaging.
Product Description

Automatic Juice Hot Filling Machine | Production Line

Key Features

1.Complete set includes conveyor, monoblock rinsing filling capping machine and discharge conveyor.
2.Compact design saves space.
3.Heavy duty carbon steel tubular frame makes machine stable and durable enclosed with stainless steel sheathing secured to the tubular frame.
4.All parts that contact the bottle and liquid are made of stainless steel or food grade plastic material
5.All drive train components located inside machine base to be protected from aggressive environment, extended life, clean and unobstructed cabinet surface.
6.Rinsing, filling and capping are integrated into one.
7.Unique design bottle neck suspend system makes bottle move smoothly.
8.Precise and accurate fill-to-level valves give even filling in all bottles at same level.
9.No bottle, No filling.
10.Magnetic capping head eliminates over-tightening of caps.
11.No bottle, No capping.
12.Fast and easy changeover for various bottle sizes minimizes down time.
13.PLC control and friendly touch screen HMI interface.
14.Adjustable speed by inverter
15.Easy to operate, clean and maintain
Accessories
1.Infeed conveyor 
2.Outfeed conveyor with tabletop slat chain
3.Automatic cap elevator/feeder

Technical Specifications
Model
CGF 
Output Capacity
2000-25000Bottles/Hr at 500ml volume
Nos of Rinse Valves
as request 
Nos of Fill Heads
as request 
Nos of Cap Heads
as request 
Applicable Bottle Diameter
Φ50 mm ~Φ90 mm
Applicable Bottle Height
150 mm - 310 mm
Applicable Cap Diameter
Φ25 mm ~Φ35 mm
Applicable Cap Height
15 mm - 25 mm Screw Cap
Supply Voltage
220/380V 50/60HZ 3PH
Main Motor
3KW
specification can be changed as per customer requirements 
Details Introduction
Filing System 

1.Rinsing Station

The rotary rinsing turret consists of individual bottle neck grippers and spray nozzles to rinse the inside of bottles. All contact parts are made of stainless steel or food grade plastic material. The bottle grabbers take the bottles from the inlet starwheel guaranteeing a secure grip. The bottle is turned upside down and centered above a spraying nozzle that directs a stream of rinse water into the bottle. After being rinsed, the bottle is automatically turned over to an upright position.

2.Filling Station

The Filler has gravity style, stainless steel fill heads that are suitable to fill thin flowable liquids in bottles, which can be either 2 stage filling nozzles with a fast and slow filling cycle, or single stage nozzles, Filling valves are made of stainless steel with food grade gaskets. The filling valves are secured to allow easy assembly and disassembly. Each valve is internally polished. If the bottle is not present the valve does not deliver any product.

3.Capping Station

The Capper consists of an internal steel structure with stainless steel casing. Fixed components include the cap hopper, cap feeder and cam actuating capping heads. The cap feeder and all contact parts are made of stainless steel or food grade plastic. The cap feeder guides the caps onto a chute for pick-up. A rotative capping turret with magnetic chuck heads applies caps on bottles.

4.Product Conveyor 

*Energy saving. High efficient. Adapt to customer factory layout.

*Special lubrication system, keep products clean, health, safety. 

*Extended service life.

*Electric eyes design keep whole line running safety and quickly.

*Overload protection mechanism to effectively ensure the safety of the machine.

Auxiliary Equipment

Pre-treatment system 

1 High-shear emulsifying tank + Plate heat exchanger
2 Mixing tank
3 UHT sterilizer + homogenizer machine + Buffer tank
4 Hot water system + Hot water tank
5 CIP cleaning system

Water treatment system

1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump

Features:

1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/Online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame

Blow molding system

Full automatic blow molding machine is suitable for 

producing PET plastic containers and bottles in all 

shapes. It is widely used to produce the carbonated 

bottle, mineral water, pesticide bottle oil bottle 

cosmetics, wide-mouth bottle and hot fill bottle etc.

Tilting Conveyor

1.Use juice own high temperature to kill the bacterial inside cap.

2.Use juice own high temperature to improve sealing of bottle to extend warranty time.

3.Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.

Spray cooling

1.Mainly for cooling and sterilization
2.The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
3.Nozzles are manufactured using U.S. technology and spray water evenly
4.Conveyor belt adopts Rexnor technology, flat surface with small wear
5.Smooth and reliable operation with low energy consumption

Shrink sleeve labeling machine 

It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.

L type Automatic Shrink Wrap Machine

L type automatic industrial bottle shrink wrapping machine is designed to pack either as individual packs or as collations into their respective format of bottles, jars and canned and industrial products be wrapped unsupported, pad-supported or tray-supported. Each shrink wrapping machine consists of side feed driven conveyor, bundler, shrink tunnel and discharge conveyor and it can be incorporated into existing line.

Packing & Delivery
Our Company

About us 

Zhangjiagang Technology Machinery Co., Ltd is a leading developer and manufacturer of complete turnkey liquid packaging solution of designing, manufacturing, installing and training. Our professional engineer team will design and manufacture machines according to your specific product characters, budget and other factors. Our factory is ISO and CE certified to ensure the highest standard in the industry are met.

We offer a variety of washing machine,filling machines including monoblock rinsing filling capping machines, piston filling machines, corrosive filling machines, gravity filling machine, monoblock fill plug capping machines, capping machine are including semi automatic capping machines, automatic inline spindle capping machines and rotary capping machines, induction sealing machine, vacuum capping machine. labeling machines including shrink sleeve labeling machines and self-adhesive labeling machines, PET blow molding machines, shrink wrapping machines, water treatment and reverse osmosis system. We provide one stop filling and packaging equipment in design, manufacturing, installation and training.

Our machines are widely used in beverages, food, household products, personal care products, chemicals etc. How to choose a right equipment is big challenge for startup or some customers who want to expand his business. It depends on many factors including liquid characters, container shape and size, cap geometry and size, speed etc. Monoblock rinsing filling capping machines are designed for water, carbonated soft drinks, juice, beverage, tea, milk and yogurt, gravity filling machine is suited for free flowing thin liquid, piston filling machine is best for thick liquids with or without particulates, corrosive liquid filling machine is specially designed to fill corrosive liquids, monoblock fill plug cap machine is ideal solution for vials and small bottles. 

We committed to providing good service before, during, and after the sale, and feel that all questions and concerns deserve an expedited answer. Our goal is to provide you the best performance machinery, at the best price, with the shortest delivery date. Customer first is our principle, we would like to grow and develop with our customers whether you are startup company or big company, always with you forever. 

Our Service

1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.

2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.

3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.


4.Our promise 

One Year Warranty On All Equipment,Three Year Guarantee Stainless Steel And jackets,Prouclly Designed And Engineered In our factory,Proven Experience And Liong-term support,Customize Equipment To Fit Your need.

5. After sales

After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.

After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.

Work process
FAQ
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