PLC siemens plc s7 1500 station for welding fixture in automotive industry

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Company Information

Wuxi T-Control Industrial Technology Co., Ltd.

CN Manufacturer, Trading Company
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Quick Details

Port: Shanghai
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 50 Piece/Pieces per Month
Place of Origin: Jiangsu China
Brand Name: T-Control
Model Number: PLC009
Material: Cold Rolled Steel
Color: RAL 7032/ 7035
Application: Project,Electric power system,China State Grid
Dimension: Customized
Certificate: ISO9001
Protection Level: IP55
Thickness of sheet steel: 2.0 MM
Against mechanical impacts: IK10
Paint finish: Epoxy polyester coating
Type: Control Box, control enclosure
Packaging Detail: Wooden case

PLC siemens plc s7 1500 station for welding fixture in automotive industry

Product Description


Programmable Logic Controller (PLC)

From initial design, through CAD drawings, to equipment selection and procurement, assembly and startup, our team offers a customized approach to our customer's unique applications.

We deliver solutions with high performance and flexibility to be effectively deployed within diverse industries and applications including Aluminum production, Mining and minerals processing, metals processing, petrochemical, water and wastewater, automotive, pulp and paper manufacturing, Original Equipment Manufacturers (OEM) and more._px_2019.08.21.png


Standard Cabinet
Cabinet Specificationheight2200mm
Structural Features
materialUse annealed medium carbon steel or galvanized steel
Front doorThe thickness of the steel plate is ≥1.5mm, 
which ensures that the system meets the standards for electromagnetic interference prevention
internalSingle door with lock
bottom3mm mounting plate for mounting
system control components
topRemovable metal backing for easy cable entry
  Rubber seals are installed at the joints of all doors of the cabinet for sealing.
Removable connectors on cabinets and cabinet doors for mounting grounding wires
Surface Treatmentframe and facadeElectrostatic spraying after 
brushing anti-rust paint
mounting plateSpray treatment
colourLight camel ash RAL7032
Cabinet Identification     • All cabinets have nameplates indicating the manufacturer, equipment name and model number,Required or critical index of major parameters, date of manufacture, etc.
     • All components inside the cabinet are marked and marked with text or symbols.
     • All input and output terminal blocks and each terminal of the cabinet are marked.
     • All input and output cables and each wire in the cabinet are marked.
     • All language, text, symbols and other specifications used should be based on Chinese and equivalent national standards.
Cabinet Installation     • The installation of the internal components of the cabinet complies with the installation specifications of each component.
     • The installation of the internal components of the cabinet ensures a firm installation and a reasonable component layout.
     • The installation of the internal components of the cabinet is consistent with the design drawings.
     • The wires and cables laid inside the cabinet comply with international or national standards, and their performance, parameters, functions, etc. meet the requirements of the design drawings.
     • All wiring inside the cabinet is neatly arranged with a cable duct and a collet.
     • The power cable, analog signal cable, and digital signal cable of the cabinet should be placed in different slots as much as possible.
AdvantageHigh reliability, versatility, easy installation, 
beautiful appearance, dustproof and anti-corrosion
if you have any special requiremnents, please feel free to let me know.
We can customize it for you.



System configuration instructions:

• The system's central control station consists of a set of S7-400 controllers that are interconnected by a network switch and a shielded double cable. The S7-400 has a number of outstanding features, including modularity, rugged design, high scalability, complete communication capabilities, complete system functionality, compact centralized or distributed I/O connectivity.

• The system uses the powerful and standard general-purpose SlMATIC WinCC configuration software and STEP 7 programming software for hardware configuration, software programming, in-circuit debugging and fault diagnosis of the entire automation system.

• The SIMATIC NET Industrial State Network for the connection of system operator stations and central control stations guarantees the reliability of data transmission between all levels and components of the plant. The industry adopts the TCP/IP protocol in the state network, and the communication rate can reach 100 Mbit/s.

• The PROFIBUS-DP process field bus for connecting the central control station and the field control station of the system fully guarantees the reliability of the system communication. The fast rate of the field bus can reach 12Mbit/s.

• The DELL IPC is selected for the operator station and engineer IPC, which fully guarantees the reliability of the hardware system of the central operator station.

• The four operator stations configured by the system are fully redundant and hot standby. When any one of the operating stations fails, any other operating station can take over the work, which fully ensures the interchangeability of the operator station.

• The system operator station has a variety of operating levels, has a good operational safety, and is designed with a full Chinese interface, easy to use.

• The system is also used as an engineer station for the operator station to install a modem and remote maintenance software to achieve remote maintenance of the system. In the event of a system failure, maintenance personnel can remotely diagnose and maintain the system through the local telephone network.

• The controllers, relays, DC power supplies and terminal blocks of the central control station and the field control station are installed in the standard control cabinet. The control cabinet is standard, versatile, reliable, easy to install, beautiful in appearance, dust-proof and moisture-proof. Main features such as anti-corrosion and anti-electromagnetic interference.

• The system is very scalable, and has been fully considered for expansion capacity, which can be easily extended for larger expansion needs, and the system does not need to be replaced when upgrading or upgrading. Users save on upgrades or expansion costs. In addition, the system adopts the standard data interface and applies the standard communication network. It has good openness and can be easily connected with other computer systems to form a whole plant-wide system with integrated management and control.

Related Offering

1.Electrical Design
• P&ID Review & Process Design Evaluation
• Low voltage power distribution cabinet Design and Production 
• Control Panel Design & Hardware Specification 
• Systems Category Specific Safety Design for Powered Equipment (Electrical, Pneumatic, Hydraulic & Robotic) 
• Complete Electrical CAD Drawing Packages
• Electrical Bid Packages (Written scope of work, conduit schedule, and routing plan)


2.Systems & Technology Integration

• Variable Frequency Drive (VFD)
• Servo Drive
• Communication Protocol Implementation
• Barcode Scanning & Vision Systems 
• Radio Frequency Identification (RFID) Technology


3.Project Management
• Timeline Development
• Control System Methodology Review & Sequence of Operations (SOP) Development
• Budget Management
• Bid Review & Vendor Selection
• Factory Acceptance Testing (FAT)
• Site Acceptance Testing (SAT)


4.PLC/ DCS Programming 

• Processor, Communications, and I/O configuration
• Manual Mode Device Programming 
• System Auto Mode Programming & Sequencing 
• Path Selection & Verification Programming
• System Alarming & Status Programming
• Messaging & Interlock Programming


• Human Machine Interface (HMI) Development 
• Server Configuration & Virtualization
• Software Installation & Configuration
• Client & Thin Client Configuration
• Historical Data Logging
• Data Base Applications
• Overall Equipment Effectiveness (OEE) Performance Tracking
• Data Visualization, Reporting & Dashboards

6.Onsite Comissioning
• Electrical Installation Validation
• Control Paneling Commissioning I/O Checkout
• Testing & Functionality Validation
• Support & Troubleshooting
• Operator Training
• Documentation

• Automatic Closed Tunnel Wire Rod Pickling Line


• ZigBee
• Bluetooth


100% Factory Tested Prior to Shipment

All our control cabinets are fully tested before they leave our factory. This includes applying power and testing all the branch circuits and testing all I/O points to their terminal blocks. We read inputs back through the PLC and force outputs from the processor to ensure proper operation. Any additional operator controls such as Hand-Off-Auto switches and motor starters are also completely tested.

Company Information



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