Waste plastic tyre pyrolysis plant
Application for Waste plastic tyre pyrolysis plant
It is applied to extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine.
seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
|tyre oil||45%||*can be sell directly|
*can be make diesel and gasoline by using oil distillation machine
*can be as fuel
|carbon black||35%||*can be sell directly|
*can be made fine carbon by using carbon refining machine.
*can be made carbon pellet by using pellet machine.
|steel wire||15%||*can be sell directly.|
*can be made steel bloom by using hydraulic press machine.
|oil gas||5%||*can be as fuel heating machine by using gas burner intead of fuel.|
*can be storage as fuel for other heating.
|capacity||5tons/batch, 6tons/batch, 8tons/batch, 10tons/batch, 12tons/batch|
|reactor material ||Q245R /Q345R steel boiler plate|
|thickness ||14.35mm , 16.45mm, 18.45mm,|
|working power||15-30KW (as different design and capacity)|
|space cover||250-300 square meters(L*W*H= 25-30M*10M*6M)|
|Labor need ||3-4 |
| processing time||loading 2 hours, processing 8 hours, discharge carbon and steel 1 hour.|
Why choose the integrated design ?
1.Integrated design of reactor and base, no civil work needed to make the installation faster and easier recycling waste to energy, waste tire recycling to oil.
2.Unique diversion tower for oil gas.This system can divide the oil gas into light density fuel oil, medium density fuel oil,heavy density fuel oil to meet different requirement of oil quality
3.Sync gas purification system is designed for developed countries which has very high environmental standard. It makes the full operation process under slightly negative pressure to ensure the safety of operation. And the system removes acid content of the sync gas to ensure the production is both clean and environmental friendly, tire recycling, tire recycling.
4.National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke through neutralization, purification and absorption, environmental friendly without pollution.
5.National Patent automatic Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution and saving time.
6.Safety aspect: Production under Slightly negative pressure, automatic submerged welding technology, ultrasonic nondestructive testing, both manual and automatic safety devices.
How to Convert Waste Tyres into Fuel Oil through Pyrolysis Process:
1. Put pre- processed tyres into the reactor by full-automatic feeding machine(taking the fully continuous tyre pyrolysis plant for example) after they are delivered into stock bin by conveyor belt. Total quantity shall be controlled under 2/3 of reactor for rotating more smoothly. Then close the feeding door and open the heating system.
2. From 100 degree to degree is the preliminary stage , and the oil gas shall be released at 200 degree. From 280 degree to 350 degree is the top output rate interval. Oil gas will be collected into manifold, and the heavy particles and oil will be gathered and liquefied in center of manifold and drop down into the heavy pyrolysis oil tank. The lighter gas will rise up to the multi-functional oil condensers, then be liquefied into oil and stored in the oil tank. The incondensable gas through desulfuration and de-dusting by hydroseal will be led to the furnace for heating.
3. Cool down the reactor after the pyrolysis process. The carbon black will be discharged when the temperature reaches between 50 degrees and 70 degrees. The end products you can get from the waste tyre to oil process are tyre pyrolysis oil, carbon black, steel wire and combustible gas.
Main Features for tyre pyrolysis plant
1. High Oil Yield. Generally speaking, the oil yield of rate our tyre to oil plant can reach 45%-50% for the big waste tyres. For the small waste tyres, the oil yield rate can be 35%-40%. The oil yield rate may be the most important factor when you choose a waste tyre pyrolysis oil plant. In addition, ou plant uses the rotary condenser, which can promote oil yield and make it convenient to maintain the plant.
2. Longer service life. The new heating structure is unique in the market, which combines the advantage of directly heating and hot-wind heating. Thus the new hating system can increases heating speed and prolong the service life of the plant. At the same time , it can aslo improve production efficiency and reduce production cost.
3. Safety guarantee. The whole tyre to oil pyrolysis process needs high temperature. Thanks to the casing outside of reactor, the high temperature will not cause harm to the people around the plant.
|1||Waste tyre||Steel tyre ,Nylon tyre ,Bick tyre|
|2||Waste plastic||PE,PVC,Waste washed mixture plastic from waste Paper Factory|
|3||Waste rubber||Shoes Soles,Cable Skin|
|4||oil sludge,waste oil sludge|| |
The available fuel for pyrolysis processing
|1||Oil(fuel oil, tyre oil, heavy oil etc..)|
|5||Carbon black pellet|
Pyrolysis machine advantage and main technical characteristics
1. High oil output rate 45%--55% with special catalyst formula and high tech .
2. Rapid condensers and large cooling area,assure you get much more and higher quality oil.
diversiform cooling system can be choose according to client's willingness
3. Dust-removing device -four levels dust processing system make sure no any population and the
output smoking is the spray .more environmental protection.
4. Double tail-gas recycling and burning system, saving energy.
5. Q245R boiler plate, high temperature resistance, thickness reaches 14mm-16mm,guarantee 4-7 years service lives. and optional plate is Q345R
6. Optional Auto feeder and carbon black discharge elevator, high automation, saving time and labors.
7. Eco-friendly and no any population, environmental protection