Waste tire & Waste Plastic Continuous Pyrolysis Production Line Production Line Running Process
→ The scrap tire & waste plastic is shredded into proper tire chips and continuously to be fed into the reactor for the normal pressure low temperature pyrolysis together with the low temperature sulfur transfer catalyst through the hot sealed device.
→ The pyrolyst oil gas is turned into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
→ The solid output-raw carbon black and steel will be separated by magnetic separator. The raw carbon black will be automatically transferred to the carbon black production system and the industrial grade carbon black will be obtained after a serious of processes like milling etc. or will get other kinds of high-value chemical material. The separated steel could be sold as scrap steel.
→ The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged. scrap tire disposal/waste tire disposal systems
– Tire shredding system ( optional )
– Constant temperature heating system
– Continuous pyrolysis system
– Carbon black production system ( optional )
– Combustible gas scrubbing system
– Gas purification system
– Control system
- Oil distillation system ( optional )Characteristics
– Adopts advanced low temperature pyrolysis patent technology, achieved industrial continuous operation. Prevents environmental and safety hidden risks from the basic root.
– The patent heating technology and particular heat spreading technique together with the low temperature sulfur transfer catalyst ensure the materials are equally heated. The oil yield is high and the qualities of both oil and carbon black are excellent.
– The combustible gas produced during the process will be totally used as fuel to the heating system plus the residual heat recycling technology, can increase heat efficiency and low down the running cost.
– The low temperature pyrolysis technology far increases the safety performance as well as the equipment lifespan.
– The particular gas purification system removes all the pollutants: the organic compounds and solid particles like H2S , CO , CO2 , SO2 , SO3 , NOX , NH3 etc., which make the emission specifications comply with highly regulated country standards like Europe and US etc.
– The whole line adopts PLC Logical control system, could realize all points automatic control and to collect, calculate, record and print the data as well alarm.