CIP cleaning plastic bottle carbonated water filling line / machine / device DCGF18-18-6

$21,000.00 - $120,000.00
Min. Order
1 Set
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Company Information

Zhangjiagang City Fillpack Machinery Co., Ltd.

CN Trading Company
Response Time
<24h
Response Rate:
92.7%
Transactions
US$ 170,000+
4 Years Paid Supplier Gold Supplier Onsite Check Trade Assurance
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Quick Details

Port: ShangHai port
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram,Paypal Cash
Supply Ability: 10 Set/Sets per Month plastic bottle carbonated water filling line
Type: Filling Machine
Applicable Industries: Food &amp; Beverage Factory
Condition: New
Application: Beverage
Packaging Type: Bottles
Packaging Material: Plastic
Automatic Grade: Automatic
Driven Type: Electric
Voltage: 380V
Place of Origin: Jiangsu China
Brand Name: Fillpack
Dimension(L*W*H): 2600*1965*2250 mm
Weight: 3500 kg
Certification: CE ISO
After-sales Service Provided: Online support
Warranty: 1 Year
After-sales Service Provided: Engineers available to service machinery overseas
Warranty: One Year
Material: SUS304/316
Processing Types: Washing filling capping
Capacity: 2000-20000bph
Bottle type: PET Plastic Bottle
PET bottle specification: (Bottle Diameter):50-115;(Height):160-320
Filling precision: less than +/-1mm(liquid level)
Filling pressure: less than 0.4Mpa
Packaging Detail: Wooden case for plastic bottle carbonated water filling line
Product Description

CIP cleaning plastic bottle carbonated water filling line / machine / device DCGF18-18-6

The plastic bottle carbonated water filling line is used in producing all kinds of soda drink contained with polyester with bottle.Washing ,filling,sealing can carried out on the same machine.The design of the plastic bottle carbonated water filling line is scientific and reasonable.
The appearance is beautiful and the function is complete.Its operation and maintenance is convenient.Its automation is high.The advanced technology from Germany and Italy are employed.The speed of filling is fast and the liquid amount is controlled accurately.
The filling device can be stopped automatically when there is no bottle or bottles are damaged.The advanced plastic bottle carbonated water filling line runs smoothly with low noise.
The magnetic torque is used for screw capping.The power of screw capping can be adjusted without steps.The power of the screw capping can,also be fixed,and the caps will not be damaged,the capping is reliable.
Horizon swirl air power caps sorting device is used to avoid damaging the surface of caps,and there is a shortage of caps in the caps storage tank,an alarm signal will be generated and the caps will be fed automatically.

The whole machine is controlled by PLC with touch-screen as the interface between human and machine.

Main parameters:
Description
Mono-bloc washing-balanced pressure filling – capping unit
Material
Body-SUS304
Rinsing pressure
0.25-0.3Mpa
Filling temp
≤4℃
Filling precision
≤+1mm
Filling pressure
0.25-0.4Mpa
Compressed air pressure
0.4-0.6Mpa
Rinsing
bottle neck blocking (Germ tech)
Filling
Constant pressure filling (Germ tech)
Capping
Magnetic screw capping (Germ tech)
Set up
PLC
Mitsubishi Japan
1pc
Contactor
Schneider Germany
1pc
Air switch
Schneider Germany
1pc

Schneider Germany
1pc
stabilized voltage supply
MingWei TaiWan
1pc
Photo electricity
Autonics Korea
1pc
Touch screen
Easyview Taiwan
1pc
Specifications
Model
DCGF18-18-6
Capacity
3000-5000BPH
Applicable bottle
PET bottle
Applicable filling content
carbonated beverage
Main motor Power
5.2KW
350Dimension
2600*1965*2250mm (change according to bottle size)
Weight
3500kg (change according to bottle size)

1.Adopt air conveyor system with high efficient filter to feed bottle, this can keep the inside of the filling machine clean
2. With bottle neck holding in the whole course and protect bottle block device.
3. Parameters:
Body material: SUS304
Side guide bracket: reinforced polyamide
Air motor material: metal
Model: F9-1.1
Power: 1.1KW
Air flow: 2000m3/h
Air pressure: 1400Pa
Speed: 2480Rpm

Bottle Washing machine 

Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
Rinsing time can be guaranteed for 4 seconds.
By adjusting the height of the rotary parts to adapt for different bottle height
The motivation is derived from the driven system in the framework passed by gear.
The supplying of rinsing water is controlled by solenoid valve

Filling part

1)      Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2)      The rotate plate is made of SUS AISI304, large flat toothed bearing.
3)      The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4)      The filling system has a CIP circulation system to wash the pipeline. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5)      This filling system has an automatic temperature control system.
6)      The filling valve opens and begins filling whenthe pressure is balance between inside bottle and liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
7)      The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8)     The motivation of the filler is derived from the driven system in the framework and passed by gear.

Capping part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1)      Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electro mechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationary), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine focused on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2)      The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3)      The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4)      A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5)      A bottle inlet detect switch is settled on the screwing capper.
6)      There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8)      By adjusting the height of the rotary parts to adapt for different bottle height.
9)      The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10)  The main parts of the screwing capper are processed by the digital-control processing center
11) The new capping head can make capping in both clockwise and anti-clockwise direction; It will make the cap correctly fix to the neck, correctness 99.999%;

The following pictures are the produced plastic bottle carbonated beverage with screw Cap for ref:

Electric Motor

Packing & Delivery

1. the plastic bottle carbonated water filling line is packed by wooden case.
2. The delivery date of plastic bottle carbonated water filling line is within 30 days after payment.

Certifications
Chilling Tank

The Chilling machine in the whole line of Mixing part. The tank contains compressor using freon F-12 fefrige rant, and pressure sensor, and temperature regular for automatic controlling. it is corollary equipment for aerated water making industry.

Our Service

1.installation&commissioning

After the equipment arrived at the customer's site. the customer is responsible for unpacking and arranging the equipment according to the placement drawing;Our technician will do equipment set up and commissioning,buyer should offer necessary help if needed

2.Training

We are responsible for offering the technical training to user.Through training,users' technical staff can grasp and the skill of operation and maintenance proficiently.The buyer also can send staff to our company for learning.

3.Quality assurance

The warranty period is 12 months after acceptance chech of the production line.if there is any different between the furnished equipment in the customer's factory and the equipment concerned in the contract.

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