Custom Metal Injection Molding MIM For Low Cost Toy Gun parts

$0.50 - $2.00
Min. Order
1000 Pieces
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Company Information

ZCMIM Corporation Co., Limted

CN Manufacturer
Response Time
24h-48h
Response Rate:
60%
Transactions
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Quick Details

Port: shenzhen, Hongkong
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram,Paypal
Supply Ability: 10000 Piece/Pieces per Week
Style: Toy gun parts
Material: Metal
Type: metal parts
Place of Origin: Guangdong China
Brand Name: OEM/ODM
Model Number: No
Weight: 15~200g
Color: Stainless steel
Shape: Customed
Tolerance: 0.03~0.05 mm
Technology: Metal Injection Moulding .
Packaging Detail: EXW, OEM

Customed MIM product for low cost children toy 

1234-Inspection Equipment5678-MIM advantagesContrast for MIM and Traditional Process

Item Metal Injection Mold(MIM) PM Precision Casting Machining Operation Stamping
Density 98%86%98%100%100%
Tensile Strength High Low High High High
Surface Finish High Medium Medium High High
Small size High Medium Low Medium High
Thickness High Medium Medium Low High
Complexity Level High Low Medium High Low
Design Tolerance High Medium Medium Medium Low
Capacity High High Medium Medium-High High
Range of Applying Material High High Medium-High Medium Medium
Supply Ability High High Medium Low High

 Contrast for MIM and Precision Casting Molding 

Property MIM Precision Casting Molding
Minimum Thickness 0.4mm 2mm
Maximum Thickness 10mm Unlimited
Minimum Diameter 0.4mm 2mm
Tolerance of Diameter 4mm +/-0.06mm +/-0.2mm
Surface Roughness 1μm 1μm

 

Headset AccessoriesFlight Instruments Equipment Parts--2-21617

 

FAQs

1.  What is MIM technology?

MIM (Metal Injection Molding) is a manufacturing technology that combines the shape making complexity of Plastic Injection Molding with the material flexibility of Powder Metallurgy.

 

2. Is the metal melted during the molding process?
No, only the binders are melted allowing the powders to flow like a plastic material. Upon cooling the binders solidify giving the part strength for handling. The part must be subsequently sintered to high density to achieve the required mechanical properties.

 

3. How does MIM differ from the Conventional PM process?
Conventional PM uses high, uniaxially applied pressure to coarse metal powders in a die set to produce moderately complex components. Typically, no further densification is gained during the sintering process. Densities achieved by this method are typically in the range of 80-90% of theoretical which limit the physical properties that can be achieved for the given alloy. MIM products are not limited in shape complexity due to the flexibility of the injection molding process. The fine metal powders used - combine with higher sintering temperatures to allow MIM to achieve near full density in the final article. This allows MIM products to have similar properties as wrought materials

 

4. Does the part shrink during removal of binders?
No, the part will not change size in the
debinding phase of the process. However, since sintering achieves near full density of the powders, the part will undergo a size change of up to 20%.

 

5. Why should I use MIM?
MIM excels in producing small, highly complex parts that are difficult or cost prohibitive to produce with conventional technologies such as machining or casting.