|Port:||Shenzhen, Guangzhou, Foshan|
|Supply Ability:||100 Set/Sets per Year silicone sealant dispersing machine|
|Other Names:||Silicone Sealant|
|Place of Origin:||Guangdong China|
|Main Raw Material:||Silicone|
|Application:||white latex, emulsion paint, water-base paint, solvent-base paint|
|Reducer:||Cycloidal gear reducer; Helical gear reducer|
|Seal method:||Single/ double mechanical seal|
|Heating method:||Electric/ Oil/ Steam heating|
|Cooling method:||Water cooling/ oil cooling|
|Temperature measuring system:||Thermometers for materials and jacket|
|Blades:||Anchor + Paddle|
|Other auxiliary equipments:||Dephlegmator, Condenser, Oil-water separator, Vacuum system, etc|
|Type of reactor:||Jacket-reactor, Coil-reactor|
|Packaging Detail:||Standard Export Cases, Standard Neutral packing, wooden package|
Silicone sealant production line
1. Production line characteristic
1) JCT Machinery Co., Ltd. is a research, development, design, manufacture, installation, debugging in one of the chemical machinery and equipment manufacturers, which has experience in design and manufacture of silicone sealant production equipment more than 15 years.
2) Silicone sealant equipment is produced by JCT company, with characteristics including advanced design and excellent manufacture, reasonable structure, easily to operate, fewer production personnel, high production efficiency, good product quality, etc. It is suitable for making all kinds of silicone sealant.
2. Process flow chart
3. Production line equipment configuration:
1) Base material dispersing mixer / Vacuum kneader,
2) High viscosity pump,
3) Base storage tank,
4) Heating system( according to actual requirements),
5) Vacuum system,
6) Three roller grinding machine ( according to actual requirements),
7) Multifunctional-dispersing machine,
8) Hydraulic discharging machine,
9) Cooling system
10) Sealant filling machine ( plastic bottle filling machine, film filling machine),
11) Raw material storage tank,
13) Batching system,
14) Inkjet printer.
4. Production process:
1)Preparation of raw materials according to the formula, add to the base disperser / kneader, powder materials can be put into the disperser for 2-3 times. Through a period of time mixing, the temperature will be raised because of the friction between the materials, to achieve full mixing effect. Start the vacuum system and draw the water from the materials.‘
2)The base materials will come to the base material storage tank by the high viscosity pump, slowly adding these materials to the three roller grinding machine, to achieve the fineness requirements.
3)After grinding of the base materials, put the materials into the mixing cylinder. And then, adding other ingredients and paste.
4)The mixing cylinder will be pushed into a multifunctional dispersing machine, starting stirring and high-speed dispersing. At the same time, starting the vacuum system, drawing out the moisture and air from the materials. Start the cooling system to control the temperature of the materials.
5)After the production is finished, the mixing cylinder is pushed into the hydraulic discharging machine, and materials are transported to a material cylinder of the packaging machine;
6)Putting the bucket into the packaging machine and then filling.
Packing the finished products into the warehouse.
5. Production line specifications:
1) 30-60 tons / month silicone rubber production line;
2) 60-120 tons / month silicone rubber production line;
3) 120-360 tons / month silicone rubber production line;
4) 150-450 tons / month silicone rubber production line;
5) 300-600 tons / month silicone rubber production line;
1)If you need detailed equipment configuration, you can contact us:
2)We can design it according to customer’s requirements;
3)According to customer demand, we can provide production equipment, production technology, raw materials and equipment installation, debugging and so on.
7. Device pictures (part)
Q: Can you send the formula for the products we want to make?
A: Our machines can be used for many kinds of product making, such as Resin, Paint, Adhesive, Cosmetic, Food, Chemicals. There are many kinds of these products, so it's impossible for us to know all the formulas and technologies. We can assist you to find the raw material list you need, and after you place order with us, we can help you to find formula and technology, there will be engineers to teach you how to make the product, and the cost will be on your account.
Q: Do you have machines in stock?
A: Yes, but just the small-scale machines. Machines are different with other products, most of the large-scale machines are designed according to our customers' requirements, different customers have different production requirements, so the technical parameter is different for most machines. On the other hands, most of the our machines will cover a large area, so once the machines are finished, we will effect shipment after QC.
Q: Can you send the detailed drawings of the machine to us before we place order?
A: We can send you a draft drawing of the machines, and after you place order and pay the deposit, our engineer will design the specific technical parameters fo you and send you the detailed drawings. Once you confirm without questions, we will put it into production.
Q: Why does it take at least 20 days to finish the machine?
A: Once receipt the deposit from you, we will design the drawings and make out the list of the materials and accessories for the production. Once the drawings are finished, our workers will start the production, from welding, polishing, assembling, debugging, detection and so on. After finish, they need time to check the machines, if found any possible defect parts, they will return to the production until every part is 100% approved.
Q: Can we pay the balance after we receive the machines and test without problems?
A: It's unnessary to worry about the quality of our machines, we are confident in that. After the machine is finished, we can install and test the machine for you (if you can not come to our factory, we can record a vedio and send to you). Only after you check without problems, we will effect shipment.
Q: If you price is higher than the suppliers for the products that are not made by you?
A: We can provide the whole production lines, which include many facilities and accessories(like Oil furnace, steam boiler, etc). It's impossible for us to make everyone of them, because we just make the main machines. However, based on our great reputation in the business, and also considering our huge sourcing quantity by collecting the orders from domestic and foreign customers, and our strong cash flow to pay the suppliers in advance. We can get the best offer from the suppliers. So after adding an reasonable profit for the outsourcing facilities and accessories (like Oil furnace, steam boiler, etc), we still can offer a very competitive price similar to our suppliers, or even lower in some case.