This new type of clutch-type high-energy electric screw press is a brand-new cross-generation product, which represents the high technical crystallization of presses, integrates the advantages of various types of presses, and solves the shortcomings of most models. This model has four equipment functions: hot die forging, high energy, and electric spiral friction press. The design concept of this model is energy-saving and simple in structure. The failure rate is low. It is the most advanced forging equipment in the forging industry in China for more than 60 years. The new third-generation forging equipment in the forging industry.
Its electrical appliances newly developed a new generation of intelligent CNC forging controller system to boost China's intelligent manufacturing products.
Yiyou Forging's new forging electric control system, abandoning the traditional PLC control scheme, uses a customized intelligent microprocessor control scheme and adds the Internet of Things function. On the basis of increased cost performance and reduced use and maintenance costs, there has been a huge upgrade in ease of use and availability.
Compared with the traditional PLC solution, the seamless embedding of the Internet of Things function enables the forging control to have all-weather remote access control and monitoring capabilities. Users can view, configure, authorize, diagnose and record alarm information on specific forging equipment through the high-performance cloud server ECS and the browser of a mobile phone or PC. It saves a lot of manpower and material resources from the manufacturer and increases production efficiency. Yiyou Forging's innovation in the industry is in line with the purpose of strengthening intelligent manufacturing.
In addition to all the functions of the previous generation PLC system, it also has the following special advantages：
(1)Adopt highly intelligent management, use the Internet of Things to monitor the real-time mobile phone data of the equipment, and transmit the equipment operation status to the manufacturer in a timely manner, analyze and solve the actual problems in the application for customers in a short time, and use the network to eliminate customer downtime and make customers profit Guaranteed.
(2)In addition to the motor wires (six wires), the field wiring implements wireless wiring with high technology content, which greatly reduces the equipment failure rate.
(3)Visual control is adopted to automatically strike when a workpiece is detected in the equipment to prevent human misoperation.
(4)The electrical appliances use ARM to produce chips, which are extremely reliable and are widely used in the military industry. They are a perfect substitute for single-chip microcomputers. They are fast and cover the UAV and robot industries.
(5)The system has high scalability. The functions can be expanded arbitrarily according to customer requirements, such as automatic inkjet, etc., without the need for additional investment by the user.
(6)Convenient manipulator connection, the reserved interface of electrical appliances can be arbitrarily connected to market circulation robots or manipulators, such as FANUC, Kawasaki, or European KUKA, etc.
(7)The energy consumption of the equipment is extremely low, and it can save more than 50% of the electric energy compared with the second-generation electric screw press. For example, a 300T electric screw press uses a 45KW motor, and this equipment only uses a 22KW motor, and the striking power and accuracy are Far beyond the electric screw press.
(8)Safe, environmentally friendly and energy-saving, without friction block pollution source, in line with the construction of a conservation-oriented society advocated by the state.
(9 The cost of electrical appliances is low, customers do not need special electrician maintenance, and everything has intelligent fuzzy management. Save labor costs. When the controller hardware fails, the user engineer directly replaces the new controller with only a few fixed wires. Terminal, the fault can be restored. No need for factory technicians to go to the site, saving travel expenses and not delaying user production. The faulty controller is directly sent back to the original factory for repair.
EF, EM clutch type high-energy electric screw press is a brand-new cross-generation product that integrates the advantages of various types of presses and solves the shortcomings of most models. This model has the advantages of hot die forging, high energy, electric screw, and friction press. It has energy-saving design, simple structure and low failure rate. It has been the most advanced forging equipment in the forging industry in China for more than 60 years. The industry's new third-generation forging new equipment. The first generation of friction press is about to be eliminated from the market due to its high energy consumption, complex structure, high failure rate, low precision, difficult operation, and low safety factor. The second-generation electric screw press consumes high energy, the motor power required for the same tonnage striking force is large, and the failure rate is high. It cannot be used for precision forging, and it is difficult to realize large-tonnage press manufacturing and precision forging machinery production.
The third-generation EF, EM series clutch-type high-energy electric screw press has a significant improvement over the previous two generations, and it has ten major advantages:
1.The motor power is 50% lower than that of ordinary electric presses.
2.The striking speed is 2 times faster than ordinary electric presses.
3.The striking energy force is the same as the high-energy press. It is not limited by the stroke and can output the set energy force at any position.
4.The clutch does not need a hydraulic oil cylinder, which reduces the maintenance volume, which can be compared with hot die forging and save energy.
5.Simple structure, low failure rate, easy to use, and comparable to hot die forging.
6.With lower dead point, safety is improved. It can realize trimming, punching, correction and other functions.
7.The service life of the mold can be increased by 2 times.
8.Energy saving and consumption reduction, the burrs can be saved by 50%.
9.Intelligent electrical integration, with remote control function, easy to use, adjust the program once, no longer need professional engineers to adjust the program.
10.Safety, environmental protection and energy saving, in line with the construction of an energy-saving society advocated by the state.
This new type of press is divided into two series, EF and EM
The EF series clutch-type high-energy electric screw press is a 100-1000 ton small press. It adopts an integral body and a tie rod structure, which increases the rigidity of the body and improves the accuracy of forging workpieces. One machine can be used for multiple purposes, can be used as forging equipment, can also be used as a punch for trimming, correction and other processes, with fast working speed and bottom dead center. Simple structure, no failure rate, extremely energy saving.
EM series clutch-type high-energy electric screw press is a large-scale forging equipment, ranging from 1600 tons to 40,000 tons. The power and energy come from the clutch. The motor has low power, energy saving and high efficiency. It can be used for precision forging. It is a relatively advanced forging equipment with a large tonnage in China.